Box-build & Electro-Mechanical Assembly
More than 14 years of experience since 2009
Ensure accurate production practices,production scheduling and full testing
USA QUICKTURN PCBs
2-Layer PCBs Ship as Fast as 24 Hours 4-Layer PCBs Ship as Fast as 48 Hours
TAIWAN PCBs
The Perfect Combination of Quality, Lead Time and Price.
CHINA PCBs
Select from a Great Network of ISO & UL Certified PCB Manufacturing Partners.
Box build assembly fit to your needs
As a reliable Electronics Manufacturing Service (EMS) provider, JH PCBA supports Customers in all areas from PCB design, DFM&DFT, material sourcing, PCB manufacturing, PCB assembly, Box Building Assembly, testing and packaging.
Since we provide customers one-stop PCB service, customers can benefit from cost-efficiencies, fast lead-time, quality-assurance due to "one flow production", economies of scale, single point of contact and responsibility for the assemblies in one hands.
Our 14+ years of experience in supply chain management gives you the ability to achieve access to variety of approved vendors within different commodities (eg. mechanics, plastics, harnesses, hydraulics, custom packaging), develop incoming inspection for non-electronics materials, strong product data and change management, as well as advanced planning capabilities that ensure that your products reach your Customers as planned.
We support our Customers with the following Box-build Services:
Why choose us for your assembly services?
Turn-key Manufacturing
· Complete circuit board manufacturing
· Component and part sourcing
· Supply chain and inventory management
· PCB assembly
Box-build Assembly
· Box-build: all-in-one shipment solution.
· Basic: program, test PCBA, enclose.
· Complex: multi-component assemblies.
· Includes integration tests, QA, serialization.
Engineering Support
· Custom test rigs
· Manufacturing work instructions
· Troubleshooting issues
· Design optimization for manufacturing
Box-build Services
· System integration & assembly
· Component procurement & supply chain
· PCB assembly & firmware
· Sub-assembly & electro-mechanical
· Cable harnesses & wiring
· Testing, QA, & serialization
· Packaging & dispatch
· ISO 9001:2015 quality
· Flexible service & support
UK Design & Manufacture
· Large electro-mechanical assembly
· Stock holding for parts & products
· Custom enclosures, laser-cut, & CNC parts
· Tailored service for projects
· Quick turnaround on low volumes
· Full-service from concept to production
Engineering Support
JH PCBA’s experienced engineering department can quickly support your concepts and design changes while maintaining revision control. We will work with your team to deliver quality parts at competitive costs.
Our sales, management, and engineering teams have experience in a wide range of industries and understand the changing needs of all of them. We work in close partnership with our clients in developing and refining products and production process planning to simplify manufacturing and create cost savings for your end product.
We have the capability to import and unfold your 3D models ( .dwg, .step, .iges, .sldasm, .ldprt, .dxf) built in Solid Works, Pro/E, and other modeling software. The model is unfolded and downloaded directly into the CAM process, reducing errors and assisting in short lead times for your sheet metal parts.
Various kinds of Box building
Automotive Industry
Mobile Phone industry
New Energy Vehicles
LED
BOX BUILDING
BOX BUILDING
Bill of Materials (BOM)
This one is obvious, but it’s arguably the most important.
The bill of materials, or BOM, contains critical information for the design of your electromechanical assembly, including:
• Item number
• Reference number
• Manufacturer part number
• Package
• Part type
• Much more
You wouldn’t expect someone to build a house without blueprints, right? Well, the bill of materials acts as the blueprint for building your assembly, and it should be treated as just as significant.
An accurate, thorough BOM can get your product into production faster and with a lesser likelihood of error.
Dimensions
Another important tidbit of information is the size and weight of your product. Be sure to share this with your ECM, as it can affect your product’s:
Shipping Packaging Warehousing
Do you have specific requirements for shipping and packaging? Be sure to specify those as well.
Another thing to consider: If your box build assembly is large, ask your ECM if it has the capabilities for such a project.
Assets like an overhead crane can be vital to projects of formidable sizes.
3D Model and Prototype
If you have 3D CAD technology, provide a 3D model to your electronics contract manufacturer so it can understand and visualize what you’d like the end product to be.
Better yet, provide a prototype unit, if you have one. If not, don’t fret: Many ECMs have their own 3D CAD software to accomplish this.
Test Specifications
Be sure to specify any explicit testing requirements. This includes:
Basic electrical testing
Functional testing
Burn-in testing
If not, discuss with your manufacturer which kinds of electronic testing are available. Product quality is hugely important, so you’ll want to know all options available.
Other Needs, Before & After
Box build assembly can be just one of many services an all-in-one electronics manufacturing services supplier can offer. You can consolidate lead times and transportation costs by adding on:
PCB design assistance
PCB prototyping
PCB testing
Obsolescence management
Aftermarket services
At every step in the process, working in a close partnership with the ECM, communicating clearly, and providing all needed data & documents ASAP is never a bad idea.
Our expertise is here to serve you
What is Box-build Assembly?
Box-build goes several steps further and includes everything you need to get your product shipped. At the simplest level this might mean we program and test your PCBA and fit it into a small enclosure.
For more complex products we can build complex electronic-mechanical assemblies with multiple PCBA boards, cable harnesses, display screens, pneumatics, mechanical linkages, motors, plastic parts, metalwork, keypad membranes - all with full system integration tests, QA inspections and product serialisation and traceability.
How does your factory conduct quality control?
The following are the three main parts of controlling product quality:
1. Incoming material inspection
2. IPQC process inspection
3. FQC finished product inspection
Delivery time?
Usually the delivery time is 10-20 days, including 7-15 days for purchasing materials and 3-5 days for assembly.
